ITISoft has a system to control the entire production cycle of a feed mill factory consisting of two parts:
- Feed mill automation system
- Information System ERP
1. System for industrial automation
Automated production control with industrial controller and SCADA visualization system.
- Realization
- Automation cabinet RITTAL with components: General Electric, Schneider Electric, Omron
- Frequency inverters: Siemens, Omron, Yaskawa, LSIS
- Valves Belimo
- Measuring instruments of KROHNE, Ludwig Control of moisture JUMO, Mettler Toledo, Cardinall, CAS
- Standard industrial controllers SIEMENS, VIPA, IPC DAS
- Software for PLC SIMATIC Step7, protocols USS, Profibus, Profinet, Modbus
- Computer station for visualization and control via SCADA systems, connected with the central database server on the factory
- Functionality
- Manual and automatic control
- Preparation and balancing recipe
- Plan production by shifts
- Raw and fine dosing of grain and minerals from several scales
- Defining tolerances for dosing
- Controlling the manual dosing with touchscreen operator panel
- Controlling the dumping of manually dosed components in mixer (with operator panel or buttons and light)
- Grinding with PID-regulated feeding
- Mixing
- Injection of liquids in mixer
- Injection of fat in mixer using KROHNE-Mass Flowmeter
- Controlling the transportation
- Controlling the operation of the pelleting mashine by controller and touchscreen operator panel
- Controlling the operation of the packaging mashine
- Label Printing
- Multiple manufacturing reports
- Information for all error messages at work
- ISO 9001
2. Information System
Information ERP system Alaska@Forage
-Functions
- Supply of raw material
- Weighing on weighbridge
- Registering the Production and consumption of Raw Materials
- Traceability of Raw Materials used by lots (System with touchscreen barcode reader with Android OS)
- Sale and balances with customers and suppliers
- Working with raw materials tolling and redemption
- Laboratory analyzes of raw materials and production
- Flexible pricing with any number of price lists (normal and tolling)
- Automatic booking of deliveries, sales, production, toll manufacturing
- Аccounting
- Payroll and personnel
- Web Orders
- Own android application for synchronization with our ERP system
-The ERP system contains the following modules: